Almost 40% of all vehicles it sells in canada have a diesel beneath the hood. Convert a volkswagen jetta from automatic to manual. Heres a conversion i did that i documented with pics. May 23, 2015 this is an overview and timelapse video of one of my recent projects. It shows the wiring youll need to do, but its for a tdi. I live in south carolina, but am willing to travel some if need be. Only problem is that its automatic and i really dont like driving automatic. Im even wondering how hard it is to swap in a manual trans. Quality german auto parts vw auto to standard conversion kits. Getting mixed info, some say the spindle nuts need to be replaced others say pull off the auto hubs and slap on the manuals and be done with it. Rfb automatic headlight conversion kit mk6 rfbahl6 2776.
Darkside developments tdi 02m 5 speed to 6 speed conversion kit. I dont think this is really a diy swap although im sure the more hands on of you could do it hands down with a bit of time but i. The majority of which are highwayinterstate miles due to my work being a long distance from home. Our volkswagen jetta tdi online content is updated monthly, ensuring you have the most up to date information for all your repairs, service, and maintenance. This webpage contains volkswagen jetta workshop manual pdf used by volkswagen garages, auto repair shops, volkswagen dealerships and home mechanics. This one failed early with just about 100,000 miles. Now i drive a 2010 tdi sportswagen which gets about 43 mpg and climbing, and its 2l cr engine provides a lot more power than the older ones. This car is in good shape for the year and amount of kms.
Passat 5 speed manual trans conversion very few passats came with a manual transmission here in usa, and no passat tdi s came with manual transmission. Jetta power steering pressure line hoses best power. Its for the budget conscious, or for the green, or for those who want a little more power. Our 2004 volkswagen jetta repair manuals include all the information you need to repair or service your 2004 jetta, including diagnostic trouble codes, descriptions, probable causes, stepbystep routines, specifications, and a troubleshooting guide. Starting a automatic to manual conversion tdiclub forums. The epa rated the 2006 jetta tdi automatic as getting 7% less fuel mileage than a 2003 automatic and 14% less than a 2003 manual. Quality german auto parts vw mk 4 transmissions golf. Passat 5 speed manual trans conversion kansas city tdi. Mar 15, 2016 quit whining and take matters, and a sawzall, into your own hands, with this smyth performance ute kit that turns any 1999. My bfs good mechanic replaced unit in turn signal stock with 2nd hand unit, as vw had told me that was the problem. I used to have a 2003 tdi which had the alh prepd engine. This one is specifically from a 2001 beetle tdi ith occasional shots from a 2003 jetta tdi.
Hello, anything is possible given the correct parts and knowhow. New guy, slipping passat tdi transmission, manual swap. I swapped a manual transmission into my 2002 jetta tdi. Turn signal was clicking after turn and then cruise control cc went out. If i were doing a beatle as i have on other mk4s i would pull the. Jul 19, 2007 convert a volkswagen jetta from automatic to manual. It has new brakes all the way aroumd about 0km ago. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to do our first passat conversion. Steering column module code for manual engine may not be possible, may need manual transmission ecm recode from 3 to 1 for auto. Darkside developments tdi 02m 5 speed to 6 speed conversion.
Vw tdi forum, audi, porsche, and chevy cruze diesel forum. With 10,000 miles on our 2006 dsg, were getting 45 mpg in freeway driving 6580 mph, so its now beating our 2004 passat tdi wagon. Golf mk4 auto to manual grassroots motorsports forum. I am tossed between a 2004 2006, or go newer, 20092011. Yea so my parents are handing me down there old jetta and its in great condition considering its about 8 years old. Or, buy a manual ecm for your year and emissions type. The standard 5 to 6 speed setup comes with all the items you see in the picture. Trans auto to manual 19992005 golf, jetta, new beetle mk4 tdi transmission conversion kit. Prior to shipping, this pump will be installed on a 1.
Every manual available online found by our community and shared for free. I am interest in find someone who will swap the automatic transmission out for a 5 speed manual transmission. Vw is the worlds leading manufacturer of passenger vehicle diesels. Vw mk4 tdi golf, jetta, nb up to 2005 5 speed conversion kit. However, this would be a very expensive and timeconsuming project.
Our volkswagen jetta tdi online content is updated monthly, ensuring you have the most uptodate information for all your repairs, service, and maintenance. Strengthens, adds detail and delivers a better bodyhugging fit. Vw jetta tdi 2010, auto, manual transmission, miles per gallon user name. The reason im selling is because i upgraded to a newer jetta. Those include the jetta and golf from 1999 2004 as well as the new beetle 1998 2004. Vw tdi forum, audi, porsche, and chevy cruze diesel forum since 2007 a forum community dedicated to audi, volkswagen, porsche, and all turbo diesel owners and enthusiasts. This instructable is for owners of any mk4 vw golf jetta beetle. Notice about volkswagen jetta owners manual 2004 pdf download sometimes due server overload owners manual could not be loaded. Watch a guy turn an old vw jetta into a pickup truck in just. The 2004 jetta and passat tdi units are stateoftheart diesels that simply dont sound or behave like diesels.
Try to refresh or download newest adobe flash plugin for desktop or flash player for android devices. The automatic transmission was beginning to slip, and this was the. The 01m in my 2001 beetle tdi is showing signs of age at 150k miles. I am tossed between a 20042006, or go newer, 20092011. Complete manual transmissions for volkswagen jetta for sale ebay. Those include the jetta and golf from 19992004 as well as the new beetle 19982004. The only purpose on a tdi, yours is probably the same for recoding the ecm to manual is to turn out the check. Im still looking at doing a full conversion by swapping the ecu for a manual unit. Your jetta is great for many reasons among them are superior fuel economy and ample interior and trunk space for a compact car.
Maintain your vehicles greatness by replacing damaged parts, such as the volkswagen jetta power steering hose. Volkswagen jetta owners manual 2004 download auto owners manual. For one hundred years, beckarnley has been providing premium oe quality parts for vehicles. If you wish to perform fixes to your volkswagen jetta 1. For customers converting from auto to manual we can supply all the extra parts you require, including the clutch pedal assembly. Quit whining and take matters, and a sawzall, into your own hands, with this smyth performance ute kit that turns any 1999. Aug 16, 2004 the 2004 jetta and passat tdi units are stateoftheart diesels that simply dont sound or behave like diesels. Please ring us if you have any questions regarding your vw application or a conversion that you may be involved in, we can try to help you choose what is best suited for your need. If cannot be recoded then have a tuner retune ecm for manual. Since its introduction in 1979 this small family vehicle has undergone changes throughout its seven generations. At critical areas, prevents wearthru and protects finish. This instructable is for owners of any mk4 vw golfjetta beetle. With this volkswagen jetta workshop manual, you can perform every job that could be done by volkswagen garages and mechanics from.
This instructable is for owners of any mk4 vw golfjettabeetle. Converting an automatic transmission to a standard shift. Im selling my 2006 vw jetta tdi 5 speed manual asis. Come join the discussion about performance, modifications, troubleshooting, tdi, maintenance, and more. Hey, i recently bought a 2004 jetta tdi w 223k miles on it. Anybody convert their auto hubs to manual locking hubs. Coolant pipe power steering line injection pump axles transmission computer the manual doesnt have any wires. Initially a tech article posted by me on tdiclub forums which can be read here. Volkswagen jetta tdi repair manual online chilton diy. Starting a automatic to manual conversion vw mkiva4 tdis ve and pd. The diesel ecus can be recoded to manual, the gasoline cannot. I was driving my 2004 vw jetta diesel tdi 5speed home from work. Passat 5 speed manual trans conversion very few passats came with a manual transmission here in usa, and no passat tdis came with manual transmission. Automatic headlight auto light conversion kit for vw jetta.
Im interested in converting it to a manual, and i know already that itll be expensive but im willing to do it regardless since im still doing payments. I was contracted by a client to convert a tdi automatic golf to 5 speed manual, the transmission had failed and the cost of replacement was too high compared to converting the car to manual which i did. Dont waste time calling around to your local bookstores or waiting for a repair manual to. Vw volkswagen jetta tiptronic automatic to 5 speed youtube. It is everything you need to upgrade from a 5 speed manual to the 6 speed in the a4mk4 golf and jetta with the alh or bew engine code. Vw jetta tdi 2010, auto, manual transmission, miles per. This is my first little video on this car, more are coming. I do most of my own auto repairs, built some engines in my day so im not afraid of much in that respect. Mkiv jetta automatic to manual conversion kithelp 102006 11. I bought my jetta for a steal price since the dealership messed up on the price on it. Aug 04, 2009 vw jetta tdi 2010, auto, manual transmission, miles per gallon user name. Vw golf mk5 mkv gti turbo workshop service repair manual. Volkswagen jetta owners manual 2004 download auto owners. Bummer is the trans is slipping when it shifts, so whats the consensus.